The decision of the suitable matrix material is only the first step to create the optimal high-performance material.
Fillers such as glass fibres or carbon fibres for reinforcement or dry lubricants such as molybdenum sulphide or graphite actually provide the polymer with the important target properties for its application such as mechanical rigidity, hardness, friction and wear and tear – here, the perfect mix is often the decisive factor.
High-performance polymers are manufactured at STASSKOL based on powder components using an optimised blending system. This has the advantage that, in addition to standard material processing, individual customer mixtures can be manufactured fast and efficiently.
Tensile and bending tests, the determination of impact strength, thermal expansion and heat resistance as well as the characterisation of tribological properties with numerous gases depict only an excerpt of the available analytic methods. Often, particularly the connection of the filling materials to the high-temperature polymer matrix is the decisive factor.
Here, scanning electron microscopy proves to be a helpful means for making the correct choice when using compatibilisers. You can also use our competences to analyse a competitor’s material and to copy it using “reverse engineering” and outperform it by further optimisation.
Glass fibres for simple moulded parts, high chemical resistance
Glass fibres, carbon & graphite, high wear-resistance, average mechanical properties
Bronze, glass fibers, carbon, molybdenum, wear-resistant, for oxygen applications, BAM-tested
Carbon/graphite, average filler level, good mechanical properties, compliant with food industry standards
Carbon/graphite, highly filled, very good mechanical properties, compliant with food industry standards
Carbon/graphite, highest filler level, low expansion, high rigidity, compliant with food industry standards
Special recipe, very good mechanical properties, high wear resistance with Nitrogen
Special recipe, very good mechanical properties, high wear resistance with Hydrogen
Polyimide filler, very low friction, high temperature range, low abrasion
PTFE, carbon fibres & graphite, good mechanical properties, high wear resistance
Carbon fibres, very high mechanical stability, high heat resistance
Non-filled, good mechanical stability, high elongation at break, compliant with food industry standards
Glass fibres, high mechanical stability, high heat resistance, good price
Carbon fibres, very high filler level, extremely high rigidity, good elongation at brea
Mineral, average filler level, high shape retention, low diffusion, semiconductor industry
Mineral, high filler level, very high shape retention, low diffusion, semiconductor industry
PTFE, carbon fibres & graphite, good mechanical properties, high wear resistance
Carbon fibres, very high mechanical stability, high heat resistance
PTFE, carbon fibres & graphite, good mechanical properties, low wear and tear
Carbon fibres, very high mechanical stability, high heat resistance
Non-filled, good mechanical stability, high elongation at break
Graphite, good mechanical properties, high wear resistance, high temperatures
Non-filled, very low friction coefficient, self-lubricating, vacuum technology
PTFE-filled, good mechanical stability, high elongation at break, compliant with food industry standards
Molybdenum-filled, low friction, high wear resistance, aviation and space