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Retrofit of mixers in the feed industry

Case studies

Seals for rotating shafts

Contact person

Dennis Kranert

Area Sales Manager

+49 (0) 3925/288-164

When existing screw connections must be retained

In an existing mixer, a traditional gland packing needed to be replaced with a modern sealing solution. The specific requirement was to continue using the existing screw connections and to integrate the new seal within these constraints.
Retrofit Futtermittelindustrie

Initial situation

A traditional gland packing was in use on the mixer. The goal was to replace it with an SDF seal without fundamentally altering the existing design. The existing screw connections were to be fully retained and continue to be used.

Technical challenge

The new seal had to be integrated while retaining the existing screw connections. This necessitated adapting the design so that the SDF seal could be installed within the existing geometry and connection points.

Solution approach

For this application, the design of the split seal housing was modified. The screw connections were relocated into the seal chamber so that the existing screw connections could continue to be used. At the same time, the geometry was designed to allow for the complete integration of the SDF seal.

Figure 1: Structure of the STASSKOL SDF Series

Implementation

The SDF seal was installed using the existing screw connections. The modified design allowed for a precise fit into the existing system without requiring additional modifications to the plant.

Results

The seal was inspected after six months of operation. The inspection revealed barely measurable wear on the wear indicators of the sealing rings. This confirms the long service life and reliability of the integrated solution.

Transferability

The approach shown is particularly relevant for applications where existing screw connections and designs must be retained. Especially in existing plants, adapting the seal can be a way to integrate modern sealing technology without interfering with the existing structure.

What does your installation situation look like?

Not every sealing solution is a standard case. We assess your existing setup and evaluate whether a retrofit makes sense — both technically and economically.

FAQs

In existing plants, the design and bolted connections are predetermined. New seals must therefore be designed so that they can be integrated into the existing structure.
The existing bolted connections are part of the existing design and should be retained. The goal was therefore to integrate the new seal using these connections.

The bolted connections of the split housing were relocated into the seal chamber. This allowed the new seal to be integrated into the existing geometry.

Through a customized design that adapts to the available installation space and the existing connection points. This allows the seal to be installed without modifying the system.

After six months, the seal showed barely measurable wear on the wear indicators. This indicates a long service life and stable performance during operation.

No. The case study comes from a mixer in the animal feed industry, but it is applicable to many applications where existing designs and bolted connections must be taken into account.
100 years STASSKOL

We are happy to advise you

For technical and commercial enquiries, the staff of STASSKOL GmbH will of course be happy to assist you.

Dichtungs-Check

Wie fit sind Ihre Dichtsysteme?
Prüfen Sie in wenigen Schritten, wie stabil Ihre aktuellen Dichtkomponenten in anspruchsvollen Produktionsprozessen arbeiten – und ob Optimierung oder Retrofit sinnvoll sein könnten. Der Check richtet sich an Unternehmen mit rotierenden Anwendungen, in denen Stopfbuchspackungen, Lippendichtungen oder andere klassische Dichtungssysteme im Einsatz sind. Beantworten Sie 10 kurze Fragen zu Ihrer Ausgangssituation und erhalten Sie im Anschluss eine individuelle Einschätzung.
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Geben Sie Ihre Kontaktdaten ein und erhalten Sie Ihre persönliche Auswertung mit Einschätzung Ihrer Dichtungssituation direkt per E-Mail.

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Julian Große-Segerath

Julian Große-Segerath

Germany, Austria, Switzerland

  • High-Performance Polymers

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We will be happy to advise you on the selection of the optimum high performance polymers for your specific application.